How to deal with the failure of the nut sorting machine
People pay attention to the accuracy and sanitation of food, and the requirements for the accuracy and purity of processed food raw materials are becoming more and more stringent. The application of rice color sorter is becoming more and more popular. The nut sorting machine is a high-tech photoelectric mechanical device. According to the color difference of the material, the optical device automatically divides the particles of different colors into granular materials.
The working principle of the nut sorting machine is: the selected object enters the hopper into the machine from the top of the machine, the material selected by the object is evenly distributed on the object, and the material trough passes through the vibration equipment. The separation chamber of the CCD sensor can obtain information on the color and shape of the material.
The CCD camera sends the information to the FPGA DSP architecture processor. The processor uses an efficient image processing algorithm to distinguish materials with normal material defects, and then controls the high-frequency solenoid valve device to enter the defective material into the cavity to waste the material and complete the material normally. Continue to lower the hopper cavity to eliminate defective products.
The screening of the nut sorting machine is different from the screening of other grain raw materials. After long-term research and analysis, people found that the difference in color and reflectance is the dividing point between ordinary rice and heterochromatic rice. Photoelectric colorimetry and equipment can be used to remove bad rice. After the technology is transformed into a product (rice color sorter), it is widely used in agriculture, food industry, industry, mining and other fields to improve material quality, increase added value, and ensure the safety of food and use. The purpose of monitoring the average working time before the first failure of the beige sorting machine is to determine the operating condition of the machine, measure the average working time before the first failure, check the location of the failure, and analyze the cause of the failure.
The average working time test monitoring system before the first failure involves monitoring tribology, material science, mechanics, electric power, intelligent control, computer, chemistry and other disciplines; including mechanical manufacturing, metal structure, hydraulics, electrical and braking and other related disciplines. This aspect of knowledge is the comprehensive application of modern maintenance theories, related basic theme theories, and various inspection techniques and processing methods. According to the actual situation of the equipment, combined with equipment fault monitoring technology and computer network technology, establish status monitoring points on the equipment to collect equipment status data; establish a monitoring center to monitor the operation of the equipment. Realize remote fault monitoring, make equipment fault monitoring more flexible and convenient, and realize resource sharing.