What are the basic systems of the rice color sorter
What are the basic systems of the rice color sorter? Let's take a look together. The rice color sorter is composed of hundreds of parts, such as the hopper, the background plate, the light source, the glass wiper of the discharge bin, and so on. It would be very complicated to explain the various components of the rice color sorter. . Therefore, we analyzed various systems composed of rice color sorter components. These systems consist of five parts: paper feeding system, photoelectric system, sorting system, cleaning system and operating system, thus simplifying the work process and making The working process is clearer and the principle and principle of the beige sorting machine.
1. Feeding system:
It consists of a hopper, a vibrating feeder and a chute. The rice materials to be sorted enter the vibrating feeder from the hopper, and then automatically arrange them into a row of continuous slender current beams through the vibration and guiding mechanism. After being accelerated through the slot, it falls into the detection area of photoelectric sorting at a constant speed. In order to ensure that the material is clearly displayed in the optical sorting and spraying area. In addition to the function of providing the raw grains to be selected for the color classifier, the feeding system can also control the output of the color classifier. The output of the color classifier per unit time can be controlled by adjusting the flow control plate of the feed hopper and the vibration of the vibrating hopper. Our country has a vast recovery area. In some places, due to the humid air, the rice will stick to the sliding sheet or each other when sliding down, which will affect the accuracy of color selection. Therefore, the chute must be able to heat and dry the rice entering it.
2. Photoelectric system:
The photoelectric system is the core part of the color sorter, mainly composed of light source, background board, CCD lens and related auxiliary equipment. The light source provides stable and uniform illumination for the tested material and the background board. The experimental results show that the blue LED light source has the best lighting effect. The CCD lens converts the reflected light of the material under test in the detection area (the detection area is a sealed matte cassette, whose purpose is to prevent stray light from entering the CCD lens and affecting accuracy) into an electrical signal. The background board provides a reference signal for the electronic control system, and its reflection characteristic is basically the same as that of the qualified product, but it is very different from the rejected object.
3. Sorting system:
The sorting system consists of unloading bin, air injection valve, air compressor and air filter purifier and other accessories. Since the kinetic energy of the rice material is very large after being sprayed by the high-speed nozzle, the space of the discharge bin should be large enough, and shock absorption measures should be taken at the contact part of the material and the discharge bin. Rebound after hitting the discharge box to prevent rice from entering the detection area of the CCD lens to avoid accidental hits. Experiments have proved that the spacing of pneumatic nozzles and the number of nozzles are one of the key factors affecting the accuracy of the color sorter.
4. Cleaning system:
The cleaning system consists of air cylinder, glass wiper and other components. Because rice generates dust and other impurities, it is easy to adhere to the glass during the color separation process. Once too much dust and impurities adhere to the window glass, the photoelectric system used to sort and detect tea materials through the window glass will easily cause chain problems, such as false detections. It will affect the accuracy of the color separation and the output ratio of the color separation. In the worst case, it will cause frequent operation of the air nozzle, thereby shortening the life of the nozzle and control system, and causing the nozzle control system to burn. The glass wiper is installed on the cylinder, and the main control system drives the sliding of the piston of the active cylinder by controlling the cylinder valve switch at a preset time to achieve the effect of regularly cleaning the dust and impurities on the glass.
5. Operating system:
Using a large screen, wide screen, and color touch operation platform, a variety of color selection modes are preset for customers. And establish a friendly man-machine interface, which can be adjusted conveniently and quickly according to the specific conditions of the rice material.